rear feed - right angle crimp terminals modified fo r edge connectors doc no: ats-011182130 release date: 06-16-92 uncontrolled copy page 1 of 5 revision: e revision date: 01-08-09 insulation crimp brush strip length bell mouth crimp height bend down bend up rolling conductor crimp twisting cut - off tab seam mini-mac applicator specification sheet order no. 11-18-2130 engineering no. ma60771a features quick set-up time; plus the crimp height, track and feed adjustments can be preset in applicator conductor and insulation rings allow quick adjustme nt for conductor and insulation diameter change applicator designed to industry standard mounting a nd shut height 135.80mm (5.346") directly adapts to most automatic wire processing m achines scope products : right angle crimp terminals modified for edge con nectors, 18-24 awg. wire size insulation diameter strip length terminal series no. terminal order no. awg mm2 mm in. mm in. 08-30-0109 08-34-0105 1799 08-34-0109 08-35-0105 18-24 0.80-0.20 1.52-3.05 .060-.120 3.17-4.76 .125- .187 definition of terms the above terminal drawing is a generic terminal re presentation. it is not an image of a terminal lis ted in the scope.
rear feed - right angle crimp terminals modified fo r edge connectors doc no: ats-011182130 release date: 06-16-92 uncontrolled copy page 2 of 5 revision: e revision date: 01-08-09 crimp specifications punch width (ref) conductor insulation terminal series no. mm in mm in 1799 1.92 .076 2.82 .111 seam seam shall not be open and no wire allowed out of the crimping area after crimping, the conductor profile should measur e the following. wire size conductor crimp height pull force minimum terminal series no. awg mm 2 mm in. n lb. 18 0.80 1.07-1.16 .042-.046 111.2 25.0 20 0.50 1.02-1.12 .040-.044 66.7 15.0 22 0.35 0.94-1.04 .037-.041 53.4 12.0 1799 24 0.20 0.89-0.99 .035-.039 35.6 8.0 pull force should be measured with no influence fro m the insulation crimp. the above specifications are guidelines to an optim um crimp.
rear feed - right angle crimp terminals modified fo r edge connectors doc no: ats-011182130 release date: 06-16-92 uncontrolled copy page 3 of 5 revision: e revision date: 01-08-09 parts list mini-mac applicator ma60771a (11-18-2130) item order no engineering no. description quantity perishable tooling 11-18-3121 k60771a tool kit (all y items) ref 1 11-18-4701 60759a101 conductor punch 1 y 2 11-18-4703 60759a103 combination anvil 1 y 3 11-18-4077 60707-2 insulation punch 1 y 4 11-18-4876 60759a120 cut-off plunger 1 y 5 11-18-4880 60771a106 cut-off die 1 y 6 11-18-4881 60771a107 cut-off plunger 1 y 7 11-18-4882 60771a108 cut-off striker 1 y 8 11-18-4033 60705a107 cut-off plunger retainer 1 y other components 9 11-18-4704 60759a104 carrier cover 1 10 11-18-4705 60759a105 right cover 1 11 11-18-4711 60759a111 wire stop and ejector 1 12 11-18-4712 60759a112 insulation punch spacer 1 13 11-18-4874 60759a118 wire hold down blade 1 14 11-18-4883 60771a109 cut-off plunger guide 1 15 11-24-1067 4996-4 cut-off plunger spring 2 16 63600-1561 63600-1561 shim washer 1 17 63600-2644 63600-2644 m4 stripper bolt 1 18 63800-0116 63800-0116 guide pin drag frame 2 19 63800-0119 63800-0119 feed finger 1 20 63800-0312 63800-0312 drag frame 1 21 63801-5862 63801-5862 drag cam lever 1 22 63803-5123 63803-5123 conductor bushing 1 23 69028-0660 69028-0660 drag spring 2 frame 24 11-18-4713 60759a113 terminal track 1 25 11-18-4908 60771a130 base plate 1 26 11-18-4911 60771a133 body upright 1 27 63801-2600 63801-2600 back feed applicator frame 1 hardware 28 n/a n/a m3 by 10 long bhcs 2** 29 n/a n/a m4 by 10 long shcs 1** 30 n/a n/a m4 by 12 long shcs 4** 31 n/a n/a m4 by 25 long shcs 2** 32 n/a n/a m5 by 12 long shcs 2** 33 n/a n/a m6 by 10 long bhcs 4** 34 n/a n/a m6 by 12 long bhcs 2** 35 n/a n/a 6mm by 10 long dowel pin 4** 36 n/a n/a m8 by 25 long bhcs 1** 37 n/a n/a #8-32 by 3/8 long bhcs 3** ** available from an industrial supply company such as msc (1-800-645-7270).
rear feed - right angle crimp terminals modified fo r edge connectors doc no: ats-011182130 release date: 06-16-92 uncontrolled copy page 4 of 5 revision: e revision date: 01-08-09 location for 12 25 32 6 10 (3) 37 (2) 34 (2) ( 4) 4 5 35 2 9 27 2 7 15 26 18 20 18 13 36 1 3 31 7 29 22 16 (2) (2) (2) (2) 35 (2) 19 (2) 33 24 30 11 14 (2) 17 21 2 8 30 8 (2) figure 1 23 (2) 27 27 assembly drawing
rear feed - right angle crimp terminals modified fo r edge connectors doc no: ats-011182130 release date: 06-16-92 uncontrolled copy page 5 of 5 revision: e revision date: 01-08-09 notes 1. molex recommends an extra perishable tooling kit be maintained at your facility. 2. verify tooling alignment by manually cycling the pr ess and applicator before crimping under power. ch eck that all screws are tight. 3. slugs, terminals, dirt and oil should be kept clear of work area. 4. wear safety glasses at all times. 5. for recommended maintenance refer to the mini-mac m anual. caution : this applicator should only be used in a press w ith a shut height of 135.8 mm (5.346). tooling damage could result at a lower setting. caution : to prevent injury never operate this applicator without the guards supplied with the press or wire-processing machine in place. reference the pr ess or wire processing manufacturers instruction manual. caution : molex crimp specifications are valid only when u sed with molex terminals, applicators and tooling. americas headquarters lisle, illinois 60532 u.s.a. 1-800-78molex amerinfo@molex.com far east north headquarters yamato, kanagawa, japan 81-462-65-2324 feninfo@molex.com far east south headquarters jurong, singapore 65-6-268-6868 fesinfo@molex.com european headquarters munich, germany 49-89-413092-0 eurinfo@molex.com corporate headquarters 2222 wellington ct. lisle, il 60532 u.s.a. 630-969-4550 fax: 630-969-1352 visit our web site at http://www.molex.com
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